FEATURES
Sanitized® The Built-in Anti-microbial Protection; is a unique
element which helps prevent the growth of mold and mildew for the
life of the grout. Generally Non-Sanded ColorGrout is best suited
for grouting white or light colored marble and granite when joints
are 1/8 inch or less, and when sanded grout is inappropriate for
certain types of glazed ceramic tile, marble, or stone. Non-Sanded
ColorGrout is appropriate for both walls and floors in residential
and commercial projects. Only the addition of water is required.
TECHNICAL DATA
APPLICABLE STANDARDS
Exceeds ANSI A-118.6 for Portland Cement Grout. Follow the TCNA
Handbook and ANSI A108.10-1999 Installation of Grout in Tile work.
INSTALLATION
SURFACE PREPARATION
Tile must be firmly attached to a sound substrate and setting material
must be cured a minimum of 24 - 48 hours before grouting. Remove
all spacers. Grout joints should be uniform in depth and width and
free of all loose debris, contaminants and excess mortar. Pre-seal
tile or stone that can be subject to staining with tile manufactures’
recommended sealer.
MIXING
To minimize color variation when using multiple containers of the
same color grout with different batch numbers, dry-blend the powder
prior to mixing with water. Combine approximately 3 quarts (2.84
L) of cool clean water per 25 lb. bag (11.34 kg) of grout with a
margin trowel or a low speed mixer (less than 300 rpm) to a lump
free, paste-like consistency. Let stand 10 minutes, re-mix before
use. Periodic mixing during application keeps the grout workable
but do not add additional water or additive once mixed. Consistency
of mixing ratio between batches helps to maintain color shade uniformity.
Discard grout when it becomes too stiff to work.
APPLICATION
Installation shall conform to ANSI A108.10 - 2006. Holding a rubber
grout float at a 45° angle, force grout diagonally into joints
ensuring joints are completely filled.Remove excess grout using
edge of float held at a 90° angle. Cleanup can begin as soon
as the grout becomes firm enough to only be slightly indented when
pushed (about 30 minutes depending on porosity of the tile and ambient
temperature). Use as little water as possible for grout cleanup.
Excess water can create variation in color and may cause shrinkage,
cracks or pinholes. Smooth and level joints and, in a circular motion,
remove excess grout from tile with a damp small pore grout sponge.
It is best to change cleaning water and rinse sponge frequently.
Using clean water and sponge will enhance color uniformity. Remove
haze from tile surface with a soft, dry cloth.
CURING
Protect fresh grout from damage for a minimum of 72 hours. Like
other portland cement products,
Mer-Krete Non-Sanded ColorGrout will reach full curing in 28 days.
LIMITATIONS
Portland cement grout should not be installed when ambient temperature
is below 50° F (10° C).
Exterior applications should not be performed if rain is expected
within 24 hours. Tile with high absorption, surface porosity or
rough, textured surfaces, and/or certain types of porcelain may
require sealing prior to grouting to prevent staining. Follow tile
manufacturer’s recommendations.
Test a small area prior to use. Efflorescence; a crystalline deposit
that sometimes appears in or on cement grout as a whitish powder
or crust, can occur with any portland cement based product. If it
occurs, remove with ProClean SA (Sulfamic Acid) cleaner or ANSI
approved cleaner. Color variations can occur in portland cement
products, including grout, differing tile types, tile porosity,
jobsite conditions, application, and cleaning techniques. Color
variations can be minimized by following directions and using as
little water as possible for cleanup.
AVAILABILITY
35 COLORS: 25 lb. bags and 10 lb. boxes. Mer-Krete Non-Sanded
ColorGrout is available at leading construction and tile houses
and distributors. Contact Mer-Krete for the name of the nearest
dealer.
WARRANTY
Mer-Krete warrants that this document will be free of manufacturing
defects for one year from the date of the original purchase when
installed in accordance with manufacturer’s written instructions
and industry installations specifications provided by the TCNA (Tile
Council of North America) and ANSI (American National Standards
Institute). Extended system warranties are available.
MAINTENANCE
Mer-Krete Non-Sanded ColorGrout requires routine cleaning with
neutral PH soap and water. Mer-Krete Grout Sealer requires reapplication
every three to five years depending on exposure and use. Performance
and durability may depend on properly maintaining products supplied
by other manufacturers.
TECHNICAL SERVICES
Mer-Krete maintains technical field representatives available
throughout the country. For distributor information, call Toll Free
(800) 851-6303.
| Tile
Size |
Joint
Width
|
|
1/16" |
3/32" |
1/8" |
3/8" x 3/8" x 3/8"
|
0.66 |
0.9 |
1.09 |
1" x 1" x 3/16"
|
0.14 |
0.2 |
0.26 |
1" x 1" x 1/4"
|
0.19 |
0.27 |
0.35 |
2" x 1" x 1/4"
|
0.14 |
0.21 |
0.27 |
2" x 2" x 3/16" |
0.07 |
0.11 |
0.14 |
2" x 2" x 1/4"
|
0.1 |
0.15 |
0.19 |
4" x 2" x 1/4" |
0.08 |
0.11 |
0.14 |
4" x 4" x 3/8"
|
0.08 |
0.11 |
0.15 |
4" x 4" x 1/2"
|
0.08 |
0.11 |
0.15 |
6" x 4" x 1/4"
|
0.04 |
0.06 |
0.08 |
6" x 6" x 3/8"
|
0.05 |
0.08 |
0.1 |
6" x 6" x 1/4" |
0.03 |
0.05 |
0.07 |
8" x 8" x 3/8" |
0.04 |
0.06 |
0.08 |
8" x 10" x 1/2"
|
0.05 |
0.07 |
0.09 |
10" x 10" x 3/8"
|
0.03 |
0.05 |
0.06 |
10" x 10" x 1/2"
|
0.04 |
0.06 |
0.08 |
12" x 12" x 1/4"
|
0.02 |
0.03 |
0.05 |
12" x 12" x 3/8" |
0.03 |
0.04 |
0.05 |
12" x 12" x 1/2"
|
0.03 |
0.05 |
0.07 |
18" x 18" x 3/8"
|
0.02 |
0.03 |
0.04 |
| The cross reference number
indicates the
number of pounds per square feet.
|
TECHNICAL ASSISTANCE:
Specification assistance is highly recommended prior to a proposed
installation.
Contact any Mer-Krete technical representative for recommendations
over existing substrates
or problem areas.
| Mer-Krete
Non-Sanded ColorGrout: ANSI A 118.6 Non-Sanded
|
| TEST/DESIGNATION
|
EVALUATION |
ANSI
SPEC |
Liquid Powder Ratio
Part by Weight |
29:100 |
N/A |
Water Absorption (H4.4)
50% R.H. to Impression
Immersion to Dry |
15.60%
19.67%
|
Less than 18%
Less than 20%
|
Compressive Strength (H4.5)
28-Day |
5301 psi
|
3000 psi
|
| Tensile Strength (H4.7)
7-Day
28-Day |
567 psi
503 psi
|
250 psi
350 psi
|
Flexural Strength (H4.8)
7-Day |
1141 psi
|
400 psi
|
|