SPECIFICATION
CONDITIONS
General and Special Conditions shall govern this work.
SCOPE
OF WORK
This work includes all material, labor, equipment, supervision necessary
for, and incidental to, executing and completing installation of
Mer-Krete B.F.P. Membrane as manufactured by Mer-Krete Products,
Inc. This material shall be installed in strict accordance with
the manufacturer’s printed instructions and only by one of
their pre-qualified contractors.
MATERIALS
Mer-Krete B.F.P. Membrane shall be composed of a flexible, polyester
reinforced waterproof membrane with integral base flashing and synthetic
rubber latex mastic.
Acceptable physical qualities for this latex mastic membrane system
are as follows:
1. Rubber emulsions for this elastomeric membrane shall be compounded
with rubber latex and shall have a minimum total solids content
of 28% when tested by the dry cup method.
2. The dehydrating powders shall contain cements of the calcium
aluminate variety only, capable of developing 3500 psi in 24 hours
(ASTM C-109).
3. The tensile strength shall be a minimum of 450 psi.
4. The membrane shall elongate a minimum of 500%.
5. The membrane shall withstand a waterhead of 115 ft. for a period
of sixty minutes without water transmission or rupture of the membrane.
6. The average thickness of this covering shall be approximately
1/16".
7. Elongation over a crack shall be .22 inches.
8. Adhesion in shear shall be a minimum of 500 p.s.i.
9. Adhesion of the membrane to tile using the thin set method shall
be a minimum of 500 p.s.i.
10. The membrane shall show no change after freeze-thaw cycling
(250 cycles after cure).
11. The membrane system shall be listed on the current CTIOA tested
material list.
All raw materials used to produce this waterproof covering shall
be fire retardant, and therefore not represent a potential fire
hazard and shall not emit solvents or other recognized pollutants
into the atmosphere.
Compositions of oxychloride cement, epoxies, urethanes, PVC’s,
PVA’s, silicones, solvent thinned elastomer solutions or combinations
thereof will not be considered acceptable under this specification.
All materials used to formulate this coating shall be delivered
to the job in unopened bags and pails labeled with the manufacturer’s
name and address as well as the date of manufacture. All materials
shall be completely pre-packaged and pre-blended at the factory.
Underlayment materials shall be Underlay-M or as approved by manufacturer.
Thin-set adhesive shall be Latex 200 and Filler 211.
Drains shall be a type approved by the membrane manufacturer as
illustrated in their printed detail drawings.
*NOTE: CSI format specifications
are available on floppy disc. Call any Mer-Krete office.
SPECIFICATION
SUBSURFACE PREPARATION
A. CONCRETE
Concrete must have a smooth and uniform finish free of dirt, grease,
oils and film-forming curing compounds and be properly pitched for
drainage as shown on plans and specifications (1/8" per foot
minimum). The concrete mix for the slab shall have a sufficiently
low water to cement ratio to insure the cohesive strength necessary
to accept the overlay.
B. WOOD
Consult manufacturer.
C. THERMAL INSULATION
OR OTHER SURFACES
Consult manufacturer.
INSTALLATION
This membrane covering shall be installed in strict accordance with
the manufacturer’s printed application instructions and as
outlined below:
1. Waterproof membrane and base flashings shall be applied directly
to the sub floor. Apply a blend of Black Emulsion (11/2 gal.) and
B.F.P. Filler (40 lb. sack) by trowel to the entire area to be waterproofed.
Brush apply to all verticals (i.e. base, columns, etc.) and allow
to dry.
2. Trowel apply a liberal coat of B.F.P. Mastic to the previously
coated area. Roll in the reinforcing fabric, overlapping the fabric
edges a minimum of 2" and turning up all base and flashing
areas a minimum of 2". Apply an additional trowel coat of mastic
to “sandwich” the fabric between coats of mastic and
allow to cure overnight.
3. Trowel apply a final coat of the Black Emulsion and Filler blend
to protect the membrane.
PROTECTION
After completion, the latex mastic membrane shall be adequately
protected by the prime contractor against damage or misuse by other
trades until final acceptance of the building.
WARRANTY:
The membrane covering shall be guaranteed against faulty workmanship
and/or materials for a period of five years. See Mer-Krete warranty
for specific requirements.
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